Thin Film Materials

 
 
 
Sputtering is a type of physical vapor deposition (PVD) that is used to deposit thin films onto various surfaces (e.g. silicon wafer) by physical means, as compared to chemical vapor deposition (CVD). In PVD, the target source is bombarded with argon ions, which knock off atoms from the target that coat a receiving wafer creating a uniform metal film on the wafer, Sputtering is one of the most widely used techniques for deposition various metallic films on wafers, including aluminum, aluminum alloys, platinum, gold titanium-tungsten, tungsten, tantalum, and copper.
Schematic Representation of Sputtering Process
 
Stray electrons collides with Ar atom and knocks off an orbital electron
 
Cascade of chain collisions produces avalanche of electrons and Ar+ ions
 
Ar+ ions collide with the target knocking off target atoms that are deposited on the wafer
 
As the process runs its course, the sputtering target eventually becomes depleted and must be replaced. Factors impacting target performance include the PVD system itself (magnets, electrical/gas control, cooling, chamber design), the actual target (composition, microstructure, grain geometry) and the target¡¯s backing plate.
 
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